63-82 Instructions – Van Steel https://blog.vansteel.com Fri, 08 Mar 2024 20:36:10 +0000 en-US hourly 1 https://wordpress.org/?v=6.5.2 https://blog.vansteel.com/wp-content/uploads/2022/03/cropped-site-icon-32x32.jpg 63-82 Instructions – Van Steel https://blog.vansteel.com 32 32 C4 Sway Bar Relocation Kit & Endlinks https://blog.vansteel.com/2024/03/1963-1982-loaded-bearing-support-instructions-copy/?utm_source=rss&utm_medium=rss&utm_campaign=1963-1982-loaded-bearing-support-instructions-copy Fri, 08 Mar 2024 19:58:41 +0000 https://blog.vansteel.com/2024/03/1963-1982-loaded-bearing-support-instructions-copy/ 89-96 models: ASB-C4F-260-263 and ASB-C4F-300

BA-21iK – BA-22iK


The relocation kit is to help clear coilover shocks and to have more adjustment for the endlink with two hole adjustable sway bars.

You’ll need to remove the wheels to remove and install the front sway bar. You will want to install the end links with the car on a four post lift or ramps so you don’t put any unnecessary preload on the sway bar.

Figure 1

1. With the factory sway bar removed, install the rearward bolt on the thin part of the adapter bracket. Install both brackets hand tight.

2. Install the poly bushings on the sway bar making sure to lubricate the inside of the bushing very well.

Figure 2

3. Feed the sway bar through the cradle.

Figure 4

4. Place the forward most bolt in next. This bolt goes all the way to the frame. Make sure to place the provided washer between the gold bracket and the relocation bracket. This keeps the bushing bracket from pinching the sway bar bushings and limiting rotation.

Figure 5

5. Install the reward bushing bracket bolt. This image shows the washer that goes on top of the bushing brackets.

6. Torque down the 6 frame mount bolts until securely snug.

Figure 7

7. After the bushings are snug, grab the end of the sway bar and rotate the bar up and down. There should be some resistance to the bar. You want to make sure it doesn’t freely move up and down with little resistance or is overly hard to rotate the bar.

8. You’ll you need to remove the lower sway bar bushing in the control arm next. (instructions for this coming soon)

9. Install the aluminum lower sway bar bushings and the end links on the lower control arms only then bolt on your front wheels

10. Set the car down on ramps so you can adjust and install the upper bolt on the end links. The rearward most hole will be the softest setting and the inward most hole the stiffest. You may have to use the soft setting to clear the tie rod ends. Double check that all your bolts are tight and set the car on the ground.

11. Finally, turn the wheels full lock in each direction and check your endlink to tie rod end clearance. You may need to adjust the gold sway bar brackets to give your self more clearance at full lock.

Contact us: vettes@vansteel.com / 1-800-418-5397 / Facebook.com/vansteelcorvettes / instagram.com/vansteelcorvettes / YouTube.com/vansteelcorvettes

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63-82 Loaded Bearing Support Instructions https://blog.vansteel.com/2023/03/1963-1982-loaded-bearing-support-instructions/?utm_source=rss&utm_medium=rss&utm_campaign=1963-1982-loaded-bearing-support-instructions Tue, 21 Mar 2023 12:58:16 +0000 https://blog.vansteel.com/index.php/2023/03/21/1963-1982-front-coilover-instructions-copy/
BA-21iK – BA-22iK

Please read before beginning and pay attention to Step 12.


Our loaded bearing supports are pre-built so you can do the rest of the assembly on your own. The End play should be set to .0005” – .002”. If you have the ability to mic out the bearing surfaces on the spindle, we HIGHLY recommend you do. The Inboard measurement is 1.189” and the outer is 1.377”. Anything under .002 or less your spindle is undersized and recommend that you replace the spindle with a new one. Anything higher, the spindle is swollen and needs to be replaced. When removing rivets from factory spindles, they can cause burs or the metal can get deformed around the rivet hole area. Carefully feel for these and use an angle grinder to smooth them out, this WILL affect your rotor runout. If reusing factory spindles and they still happen to be in the old bearing assemblies, do a runout on the face of the spindle to determine if they will be re-useable. Runout should be no more than .005”.

LH Support
RH Support

To determine which side is LH & RH, place the bearing support on a table with the outer bearing on the table and the legs facing you like shown above. The legs will have 2 holes for the shock mount to pass through. One is a 3/4 hole (D shaped hole), the other is a full circle. The side with a flat will determine if it’s a LH or RH bearing support. The side with the flat will be towards the back of the car.

Figure 1

1. Put the bearing support in a bench vice with the outer bearing facing you. The inboard side will have a silver dust shield on it.

Figure 2

2. Install the trailing arm with the 4 mounting studs pre-installed. Make sure the flat in the shock mount hole is towards the back of the t-arm.

Figure 3

3. Install the caliper mounting bracket. Be careful here b/c caliper
mounting brackets are LH & RH as well. The long flat should go
toward the front of the car. ***Pro Tip If you have a packing
peanut/small piece of cardboard/paper, put it in the divot on the
caliper mounting bracket and tape it in place with masking tape.
This will prevent the Parking Brake Side Pin from falling into the
hole which makes it difficult to install the side spring.

Figure 4

4. Install the backing plate with BOTH side pins. We recommend that you tape both on with masking tape or alike.

Figure 5

5. Install the 4 lock washers and nuts onto the 4 t-arm mounting
studs. Do not tighten

Figure 6

6. Install the parking brake anchor block with guide plate (wings up) and ½”-20 bolt.  Torque value is not critical here b/c there is no load on the bolt. If a value is needed, 60 ft/lbs is sufficient. Bend the 2 top tabs up to the side of the bolt. This prevents the bolt from loosening up.  ***Pro Tip Use an adjustable wrench and place it over the anchor block. Make sure the long flats on the anchor block are parallel to the ground if you will. As you tighten the anchor block bolt, the wrench will prevent the block from rotating.

Figure 7

7. Torque the 4 mounting stud nuts down. – 35 ft/lbs

Figure 8

8. Install the parking brake hardware and shoes. We like to put the star adjuster on the RH.

9. Remove the assembly from the bench vice and set it on top of the spindle. Once the spindle is in place, set the 2 pieces into a press. Place the spindle flange on top of the spindle and begin pressing the spindle into place. After a few pumps on the press, make sure the splines on the spindle flange are aligned with the splines on the spindle. Once that is aligned continue pressing the assembly together while rotating the assembly left to right until fully seated.

10. Remove the spindle flange and carefully remove the assembly from the press and place it back into the bench vise.

11. Install the rotor with lug nuts and aligning the parking brake hole in the spindle to the parking brake hole on the rotor. If the rotor does not have a parking brake hole, STOP and find the correct rotor. All 65-82 rear rotors will have a parking brake hole, front rotors will not.

12. Using a dial indicator with a magnetic base, place the indicator on the outer most edge of the friction surface. The rotor runout needs to be .005” or UNDER. If the runout is higher, you need to diagnose the problem and see if it’s the rotor or the spindle being used. If the spindle has a high run out and it’s already been pressed in, it needs to be removed and replaced. If it’s removed, new bearings are recommended since these bearings are a press fit and defeats the purpose of why you purchased a built assembly in the first place. If the runout is in the rotor, find the high spot and grind it out on the mating surface side.

13. Once rotor runout is completed, mark the spindle and rotor.

14. Install the spindle flange with washer and nut. Torque to 100 ft/lb. If the cotter pin hole doesn’t line up, GO TIGHTER.

15. The assembly should be complete and ready bolt into the car. We recommend removing the rotor for installation. It’s 20 lbs lighter without it on. Once the assembly is in the car, you can install the rotor by aligning the 2 marks you put on the spindle and rotor. Secure it with a lug nut until the tire is ready to go on.

Contact us: vettes@vansteel.com / 1-800-418-5397 / Facebook.com/vansteelcorvettes / instagram.com/vansteelcorvettes / YouTube.com/vansteelcorvettes

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1963-1982 Front Coilover Instructions https://blog.vansteel.com/2022/11/1963-1982-front-coilover-instructions/?utm_source=rss&utm_medium=rss&utm_campaign=1963-1982-front-coilover-instructions Tue, 01 Nov 2022 14:46:38 +0000 http://blog.vansteel.com/?p=216

Tools Needed

• 9/16”, 5/8”, 11/16” & 3⁄4” Wrench & Socket
• Pry Bar or Long Screwdriver
• Rubber Mallet
• 3/8” Allen Head Socket/T-handle • Torque Wrench
• (oiled)=Anti-seize

Once you have the old arms removed from the car you can start installing the tubular arms on your Corvette.

Installing Van Steel Tubular Lower A-Arms

Figure 1
Figure 2
Figure 3

First, start with the lower a-arms. The flat part of the shaft goes against the frame. There is a bolt that comes in the lower control arm cross shaft (Figure 1). This bolt goes toward the rear of the car. There is a top hat style reducing washer. Remove the bolt and washer from the arm and drop it through the frame bracket. The top hat part of the washer should face down. This washer is designed to reduce the gap of the OE hole to accommodate the 1⁄2” bolt supplied.

Moving toward the front side of the arm you can install the aluminum cradle bracket that is supplied with the (Figure 2) 7/16-20-1.5” Allen head bolts and lock washers. You are to re-use your existing 2 hole plate that came on the car. You will need a 3/8” Allen head socket/wrench/T-handle to tighten these down. (Figure 3) Do not torque these yet as you should move to the rear bolt again and torque it 1st. Torque the rear bolt to 60 ft/ lbs. (oiled) and the front bolts to 40ft/lbs.

Installing Upper A-Arms

Figure 4 – Ball joint should be toward rear fender
Figure 5 – One thick ship up front, two medium shims to the rear

The ball joint is going to sit further back in the car than the OE upper a-arm. Shown in Figure 4 is a left front upper. Align the holes in the cross shaft to the alignment studs in the frame. (We recommend using a rubber mallet as these bolts can be tweaked a little bit and you may need to hit a stud forward or backward.) If the studs are out and you are installing new studs, slide the a-arm into po- sition and push the studs through the frame and through the cross shaft by hand until you get to the knurl of the stud. Place the 7/16” flat washers over the stud and thread the alignment nut onto the alignment stud and drive the studs into place so that they are seated. Once the studs are seated, tighten the alignment nuts. For starters, you can use a 1/16” shim on the front stud and a 1/16” + a 1/8” shim on the rear stud. Once you get the car aligned, the alignment shop will correctly place the correct size shims be- tween the frame and the cross shaft. Refer to the Alignment Spec Sheet at the end of the instruction packet.

Installing Coilover Shocks – top only

Figure 6 – Washer stays on mount
Figure 7 – bolt head to the front
Figure 8 – Use a screwdriver or pry bar to keep the mount from spinning

<- On top of the Coilover is a clevis mount. The mount will have 1 flat washer and a flange pinch nut. Remove the nut as the washer will stay on the top of the mount. (Figure 6)

Next, slide the shock into place. You may need to grind the threaded section of the bolt that goes through the clevis to go up through the hole in the frame.

Once the shock is in place and the stud is through the OE shock hole, install the flange nut that you removed before you started the install and tighten so the stud engages the pinch nut. Make sure the head of the bolt (Figure 7) is facing the front of the car. You will need a pry bar or screwdriver to hold the upper clevis from rotating as you tighten the nyloc nut (Figure 8). Torque to 40 ft/lbs.

Installing Front Spindle Assembly

Figure 9 – Install lower ball joint
Figure 10 – Install upper ball joint

Install the lower ball joint on to the bearing assembly spindle and thread the nut on.

Next, place your floor jack under the lower a-arm with a block of wood. (Figure 9) Jack the arm up until you have clearance to insert the upper ball joint into the spindle. Once the stud of the upper ball joint is through the spindle, thread the nut on. ***PLEASE NOTE THE CAR MAY START TO LIFT OFF THE JACK STANDS/LIFT. 

Once the front assembly is on you can refer to your assembly manual on how to install the rest of the steering parts (i.e., tie rod ends, center link etc).

Install Lower Shock Mount

You’ll have to loosen the spring collar so you can easily push up on the shock to install the lower bolt

On the lower a-arm, remove the 1⁄2” bolt and nut from the shock mount. Loosen the spring collar all the way down and make sure your valving is at zero. Now you can compress the shock to line up the shock mount hole with the bracket for the lower mount. Slide the 1⁄2” bolt through the hole and install the nut. We use a long bolt here because we like to get as much of the shank of the bolt through the shock as possible because it’s stronger. Torque to 50 ft/lbs. Retighten the spring collar up until it gets hard to tighten by hand. This should put the car just under factory ride height depending on the spring rate and weight of your Vette.

Setting Ride Height

Now that your system is installed minus your sway bar end links, you’ll need to adjust the springs to set your ride height. The system ships with the springs just hand tightened. This is typically a good starting point and should allow for around a 1” drop. If you want a closer to factory ride height, I’d go up on the collar 3/4”. 

The shock shown to the left is just hand tightened and is our recommended lowest starting point.

When adjusting coilovers, make sure you disconnect at least one end link so the sway bar doesn’t hold up any ride height changes.

Sway Bar End Link Orientation

The 1 1/8” bar (which works well for all models using 215-225 width tires for C2 or 225-255 on C3s) uses rod ends for end links for better sway bar orientation when altering ride height. Figure 10 shows how the end link hardware should be oriented on the lower control arm.

The dip in the sway bar should dip down away from the radiator. The end links should mount to the inboard side of the sway bar to keep them as vertical as possible.

To set up the heim end, you must first have the car at ride height (ramps or drive on lift). Next choose your sway bar stiffness (two hole adjustable), the closest to the end of the bar will be the softer of the two settings. You’ll want to setup the end link to be as close to perpendicular to the ground as

you can. Once both end links are installed, you should be able to rotate the heim with minimal to no binding (by hand or with a wrench). Enjoy the upgraded handling of you Corvette!

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63-82 Camber Brace https://blog.vansteel.com/2022/08/63-82-camber-brace/?utm_source=rss&utm_medium=rss&utm_campaign=63-82-camber-brace Thu, 04 Aug 2022 15:43:08 +0000 http://blog.vansteel.com/?p=253 VS-42220 Kit

Camber Brace Kit

Tools Needed

5/8 socket, 11/16 socket
15/16 wrench, 11/16 wrench

Remove nuts and washers from the frame mount bolts for the upper control arms. You want the brackets to sit flush with control arm shafts.

Click image for large view

Install the brackets (use provided flat washers) and fasten your factory hardware to 50 ft/lbs using the 11/16 socket or wrench.

Install inserts into the rod ends on one side only to start. These are a slip fit and fall out easily.

Click image for large view

Insert the rod end into the bracket and slide your bolt down to retain the rod end.

Click image for large view

Install inserts for the other side and install into the bracket. Fasten your hardware.

Click image for large view

Tighten hardware until snug. No more than 50 ft/lbs is needed.

Tighten the adjustment bar by hand until snug. DO NOT over tighten or it will wear out the rod ends. DO NOT use the camber brace to spread the upper control arm brackets back to factory spec.
Click image for large view

Tighten the jam nut snug with the 15/16 wrench. The adjustment bar does not have slots for a wrench as it only needs to be held on by hand.

You may only feel a slight difference in handling or ride quality after installing our camber brace. This is normal as the chassis is just reacting better to the road so it just feels like a sports car should. BUT, if you ever remove your camber brace, it’s now a very noticeable decrease in handling and ride quality.

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63-79 Parking Brake Lever https://blog.vansteel.com/2022/07/63-79-parking-brake-lever/?utm_source=rss&utm_medium=rss&utm_campaign=63-79-parking-brake-lever Fri, 15 Jul 2022 17:25:18 +0000 http://blog.vansteel.com/?p=236 How to install a new PB lever without removing the spindle.

How it looks when installed correctly.

First, install the J hook lever through the backing plate.

The J goes into the backing plate.
Insert through with the J hook pointing up and the stud pointing down.
Insert the lever with the bend down and notch towards the spindle
Note orientation of notch on left
Next, slide on the beveled washer. The concave portion should point down. Hold on to the washer until fully assembled.
Next, slide on the retaining clip into the grove of the stud.
With a pair of long needle nose pliers, you’ll grab the stud and the outer portion of the c-clip to press it into place. It should be an obvious snap. This will be the hardest step.
Note orientation of the clip, it must point front and rear. You do not want it to point left and right. You’ll also need to crush the end of the clip to fully secure it.
With your needle nose pliers, crush the clip together to complete the assembly.
fully assembled
another fully assembled image. Move the lever front to rear to make sure it’s working properly and the clip remains.
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1963-1979 Smart Strut Instructions https://blog.vansteel.com/2022/07/1963-1979-smart-strut-instructions/?utm_source=rss&utm_medium=rss&utm_campaign=1963-1979-smart-strut-instructions Fri, 08 Jul 2022 20:57:33 +0000 http://blog.vansteel.com/?p=229 SS-01K.2

STEP 1
With car on jack stands, clamp a pair of heavy vice grips to the steel spring. If you have a fiberglass spring, clamp the vice grips on the end of the spring where the metal clamp is. This will prevent the floor jack from sliding when you jack it up. Remove one side at a time.

STEP 2
Remove camber bolts from the stock strut rod bracket. Once the camber bolts are out, you can remove the stock bracket and keep your existing hardware. 

STEP 3
Remove the shock mounts. If your shock mounts are frozen, we recommend using our shock mount remover. PT# SM-01

STEP 4
Install the new Smart Strut Bracket w/your existing 3/8-16 bolts (torque to 35 ft lbs). Set your adjustable strut rods to the length of the stock ones until you get your car aligned.

STEP 5
Put the inner part of the rods in the bracket. For poly rod ends, you’ll need to also use the reducer washers between the bushing and the bracket. Heim style rod ends will have the correct ID for the 1/2 hardware. Torque the 1/2″ inner hardware bolts to 90 ft lbs.

STEP 6
Install the adjustable strut rods on the bearing assembly side. (We also recommend using anti-seize on your shock mounts and camber bolts where the bushing will sit.) Reinstall the spring reversing STEP 1.
Torque Specs: Shock mount, shock = 40 ft lbs. Do not over tighten bearing support bolt. Torque until lock-washer is flat. Over tightening can snap the bearing support leg. 

STEP 7
Roll car back and forth several times to settle suspension and re-adjust strut rods to desired camber. A good starting point is 1/2 degree negative. Each turn of the strut rod equals about 1/2 degree of camber change. Car MUST be re-aligned by a professional.

Strut Rod Bracket Hole Settings: 

Click image for larger view

Racing – Highest Setting: 1/2 – 3/4 degree camber gain for each 1 inch of hub travel.

Street – Center Setting: 1/4 degree camber gain for each 1 inch of hub travel. 

Drag Racing – Lowest Setting: greatly reduced camber gain for straight line traction

There is no specific angle the rods need to be at because it will be different for everyone. Just like setting up toe in the car, it’s based on a few things. Ride height and the angle of the half shafts. The bracket alone reduced the camber curve because it repositions the inboard pivot for improved camber control. The angle of the rod is predicated on ride height and the final camber setting.

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63-69 T-arm Shim Pack Cotter Pin Location https://blog.vansteel.com/2022/04/62-69-t-arm-shim-pack-cotter-pin-location/?utm_source=rss&utm_medium=rss&utm_campaign=62-69-t-arm-shim-pack-cotter-pin-location Mon, 11 Apr 2022 20:48:53 +0000 http://blog.vansteel.com/?p=208 See images below to locate where to drill your 63-69 Corvette Frame for the new style alignment shims. Your alignment shop will thank you. You’ll need a 1/4″ bit 12″ long if the body is on the frame.

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63-64 Disk Conversion – Bump Stop Mod https://blog.vansteel.com/2022/03/63-64-disk-conversion-bump-stop-mod/?utm_source=rss&utm_medium=rss&utm_campaign=63-64-disk-conversion-bump-stop-mod Fri, 11 Mar 2022 14:11:11 +0000 http://blog.vansteel.com/?p=114
To install disk brakes on a 63-64 whether it being factory style control arms or our full coilover kit, you’ll have to cut and modify the bump stop bracket to clear the new disk brake caliper. 

Cut factory drum bump stop bracket flush with the out side of the frame rail.
Factory bump stop reversed to modify for new fitment
Mark the stop of the bump stop for your cut line.
Modified/cut bump stop
Insert in the factory hole with just enough room for an open end wrench
Make sure you painted all your cut surfaces for rust prevention. Otherwise you are now ready to install disk brake t-arms.
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